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High Vacuum Metallizing Plants

Thermal Evaporation or Vacuum Metallizing is a method for coating a thin layer in which the source material evaporates in a vacuum due to high temperature heating, the evaporated material traverses the vacuum chamber with thermal energy and coats the substrate.

Evaporation is accomplished by passing current through heating element or "evaporation source" containing the material to be deposited. Purity of the deposited film depends on the quality of the vacuum, and on the purity of the source material.
 
‘VICO’ offers an extensive range of Industrial Vacuum Coating Plants for a  wide variety of applications. These Plants are comprehensively engineered and incorporate the latest innovations. The quality of vacuum achieved and sustained depends primarily on the quality of fabrication of vacuum chamber and its integration with quality pumping system. High vacuum usually requires multi-stage pumping system that necessarily have a Diffusion Pump.  VICO has experience of fabricating vacuum systems for Five decades. Manufacturing High vacuum metalizing plants in Horizontal and Vertical Double Door (Twin-Door) configuration in different size as per customer’s requirement.

High Vacuum Metallizing Plant
(Horizontal)

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  • Retrofitted with suitable vacuum rotary pump/ vacuum booster pump and diffusion pump.

  • Rugged construction of all mechanical assemblies and use of STAINLESS STEEL (grade-304) as primary construction material results in an exceptionally long life for the Plant.

  • All the operations of the Plant are remotely controlled from the Control Panel.

  • VICO Plants are used for providing Silver, Golden, Rainbow & Metallic Colour effect on Automotive rear/side view mirrors, Automobile and Torch Reflectors, Toys, Bottle caps, Fan parts, Beads, Bangles, Photo-frames, God statues, novelties & gift items and many other Fancy items made of plastic, glass or metal.

High Vacuum Metallizing Plant
(Vertical Twin-Door)

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Vertical Double Door Metallizing Plants are made of STAINLESS STEEL. These Plants are made with a view to handle relatively big size objects and a double door for faster loading and un-loading. 

 

  • These Plants come with in-built rotation (fixed on both doors) thus saves space.

  • Used for usually coatings on Wall-Clock/Photo frames.

  • Production of Reflectors, Auto-head lights, Torches, Emergency lights, disposable cutlery etc.

  • Production of rear-view mirrors, telescopic mirrors, looking glass and other types of mirrors.

  • Twin-door plants needs lot of experience while fabrication, VICO has 50 years experience to make best-in-class vertical double door plants with minimum cycle time.

High Vacuum Metallizing Plant
(Visor Coating)

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Visor coating plants are made of STAINLESS STEEL. These Plants are specifically designed to coat helmet visors. The plants are designed with multi-coating arrangement to evaporate more than one evaporation material simultaneously using a change-over switch.

  • The system incorporates extra set of copper bus-bars. A heavy-duty transformer and High Tension Discharge Cleaning facility (HTDC).

  • Used for chrome and rainbow finish on helmet visors.

  • Rainbow finish on any other plastic decorative articles, beads/bangles etc.

  • Evaporation of different chemicals using Tungsten or Molybdenum boats, baskets or any other evaporation source.

  • Evaporation of chemicals like Chromium (Cr), Silicon (Si), Silicon dioxide (SiO2), Silicon monoxide (SiO), Zinc sulphide (ZnS), Magnesium fluoride (MgF2 ), and more.

 

Rainbow coating plants needs lot of experience while fabrication, VICO has 50 years experience to make best-in-class rainbow and HTDC facility plants.

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